Epoxy.com


Vinyl Ester Systems


 

DESCRIPTION

Epoxy.com ™ VINYL ESTER SYSTEMS utilize Epoxy.com  100% solids vinyl ester resin in a wide range of industrial applications. Epoxy.com ™ VINYL ESTER SYSTEMS can be installed as a coating, slurry, or mortar to meet various chemical and heat resistance needs.

Epoxy.com ™ VINYL ESTER SYSTEMS, when installed as aggregate-filled mortar, can also include Epoxy.com WATERPROOFING MEMBRANES to produce waterproof, crack resistant systems. Consult with Epoxy.com ™ Technical Support for specific design information. An integral cove base can be installed in areas requiring seamless wall to floor coatings.

Epoxy.com  VINYL ESTER SYSTEMS provide outstanding chemical resistance in many applications. Consult the Chemical Resistance Guide, and/or Epoxy.com ™ Technical Support for further information.

Epoxy.com VINYL ESTER COATING

Epoxy.com VINYL ESTER SLURRY

Epoxy.com VINYL ESTER TROWELED SURFACING

CHEMICAL RESISTANCE

Reagent Rating
Acetic Acid - 75%

R

Acetone

L

Acrylic Acid - 25%

R

Black and White Pulp Liquer

R

Citric Acid

R

Chromic Acid - 20%

R

Chloroacetic Acid - 50%

R

Copper Plating Solution

R

Diesel Fuel

R

Ethylene Glycol

R

Fatty Acids

R

Formic Acid

R

Gasoline

R

Hydrochloric Acid - 37%

R

Hydrogen Peroxide - 30%

R

Lactic Acid

R

Methyl Ethyl Ketone

L

Nitric Acid - 50%

R

Phenol

L

Phosphoric Acid - 85%

R

Sodium Hydroxide - 50%

R

Sodium Peroxide

R

Sulfuric Acid - 75%

R

Toluene

R

Urea

R

Vinegar

R

Xylene

R

R Recommended for continuous service

L - Limited recommendation, occasional spills

This chart is intended as an aid in evaluating the performance of these systems in various chemical exposures. The data is intended as a guide only. Some chemicals, such as strong oxidizing acids (nitric or chromic) may leave surface stains in the finished system. This is a surface blemish and does not cause system failure. In severe or combination exposures, a sample should be tested under simulated use conditions. Product data is revised as needed to reflect the most recent technology and field experience. Consult Epoxy.com ™ (Epoxy System Inc.) for current printing of literature and updated chemical resistance information

COMPOSITION

Epoxy.com  VINYL ESTER SYSTEMS are composed of 100% solids vinyl ester resins filled with a variety of graded quartz, silica, or ceramic fillers which can be modified to create the best design mix for ideal performance.

ADVANTAGES

 Epoxy.com  VINYL ESTER SYSTEMS are the standard for heavy duty flooring systems protecting the substrate from extreme chemical exposure, impact, abrasion, and severe thermal shock.

Advantages include:

CONSIDERATIONS

COLOR SELECTION

Epoxy.com VINYL ESTER SYSTEMS are available in Grey or Brick Red. Custom colors are available subject to laboratory approvals, minimum quantities, lead time for production and increased cost.

APPLICATION PROCEDURES

Surface Preparation

Surfaces must be clean and sound. Remove all dirt, laitance, grease, curing compounds and other foreign matter by sandblasting, or mechanical abrasion. Remove water and dust from all surfaces with an oil-free air blast immediately prior to application of compound.

Installation

Installation procedures on all Epoxy.com VINYL ESTER SYSTEMS are to be followed without exception. These include subfloor preparation and prime, body, and finish coat application as specified. Specific procedures depend on the type of system chosen Epoxy.com VINYL ESTER SYSTEMS require multiple coats and skilled installers approved by Epoxy.com.

SAFETY PRECAUTIONS

Prolonged or repeated exposure may cause eye or skin irritation. If contact occurs, wash immediately and seek medical help. Use safety glasses with side shields and wear protective rubber or polyethylene gloves. See MSDS on the material for more details and precautions before using.

MAINTENANCE

Epoxy.com VINYL ESTER SYSTEMS must be allowed to properly cure for maximum resistance. Newly installed systems must be cured a minimum of 18 to 24 hours before wash-down. Seven days are normal curing times for maximum resistance.

Regulated spill wash-down and removal will prolong service life of Epoxy.com VINYL ESTER SYSTEMS. Epoxy.com VINYL ESTER SYSTEMS are not self cleaning or non-staining.

PHYSICAL PROPERTIES

Gloss, 60 degrees F. 100
Weight/gallon 9.75 mixed
Solids Content 100%
Mix Ratio 1gal. A. to 4-8oz. B by volume
Pot Life 45 minutes @ 70 degrees. F
Viscosity 600 cps, mixed, approx.
Tensile Strength 11,000 p.s.i
Adhesion to metal 2,500 p.s.i
Adhesion to concrete 350 p.s.i (concrete fails)
Hardness Shore D 11,000 P.S.I
Elongation 2.0 - 3.0 %
Abrasion Resistance cs-17 wheel, 1kg load, 1000 rev. 26-28 mg loss
Service Temperature 320 Degrees F. (wet)

400 Degrees F. (dry)

PERFORMANCE PROPERTIES

  Test Name Vinyl Ester Slurry Vinyl Ester Surfacing
Compressive Strength @ 7 days ASTM C-579 12,000 p.s.i 12,000 p.s.i
Tensile Strength ASTM C-307 2,400 p.s.i 1,950 p.s.i
Flexural Strength ASTM C-580 8,500 p.s.i 2,500 p.s.i
Bond Strength ACI Comm #403 350 p.s.i (concrete fails) 350 p.s.i (concrete fails)
Thermal Coefficient of Expansion ASTM D-696 0.000014 inch per inch per degree F. 0.000035 inch per inch per degree F.
Abrasion Resistance CS-17 Wheel, 1 Kg load, 1000 rev. ASTM D-1044 0.1 gm maximum weight loss 0.1 gm maximum weight loss
Thermal Shock Resistance ASTM C-884 passed passed
Water Absorption ASTM C-413 0.1% 0.1%
Flammability ASTM D-635 Self-extinguishing Self-extinguishing
Impact Resistance MIL-D-3134F 16 ft-lbs concrete fractures 16 ft-lbs concrete fractures
Indentation MIL-D-3134F No indentation No indentation